Built for Impact
Committed to sustainability, craftsmanship, and people-first innovation
Engineered for endurance.
Industrial Packaging and Custom Engineering
Service Overview
At Trinity Design Group, we provide turnkey returnable packaging solutions that keep industrial supply chains moving efficiently while reducing costs, minimizing waste, and extending the life of critical assets.
Whether through custom fabrication, strategic modifications, expert repair services, or in-house logistics, we ensure that your shipping containers and racks are engineered for endurance.
industry leaders in automotive rack repair
Trinity Design Group specializes in automotive returnable packaging and material handling solutions such as custom steel bins and racks and interior bulk bin/tote dunnage.
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Comprehensive welding repairs for automotive shipping racks, stack racks, returnable racks, and other metal products restore structural integrity by fixing cracked welds, reinforcing weak points, replacing broken crossbars, and repairing fork pockets.
These repairs help prevent product damage, extend the life of returnable packaging, and eliminate the need for costly replacements.
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We work with businesses throughout the Southeast to provide welding services, metal repairs, design modifications, and new dunnage for their shipping racks.
Learn more about Our Rack Repair Program
Steel Racks for Shipping, Storage and Material Handling
Each rack we design is part-specific, maximizing the quantity per rack, while holding parts securely in transit.
Our engineers work with industry-standard design software to explore all design possibilities and create the most cost-effective solution.
We have rack design, prototyping and fabricating capabilities in Pell City, Alabama, and throughout North America by way of strategic partnerships.
Returnables
At Trinity Design Group, we specialize in manufacturing, modifying, and repairing returnable packaging solutions that keep supply chains moving while reducing operational costs.
Whether fabricating custom shipping racks, reinforcing existing containers, or providing fast-turnaround repairs, our goal is to ensure your returnable assets stay in circulation for years to come.
CNC Water Jet & Plasma Cutting
With water jet, plasma and die-cutting technology, we precisely shape, trim, and cut materials including foam, plastic, and metal for custom dunnage, inserts, and protective packaging solutions.
This ensures optimal fit, protection, and performance for sensitive and high-value parts in transport.
Fabrication
Trinity Design Group provides precision fabrication services, manufacturing custom returnable racks, dunnage, and protective containers tailored to your needs.
Using advanced welding, cutting, and forming technology, we build durable, high-performance solutions that maximize efficiency, extend asset life, and keep supply chains running smoothly.​​​​
Transportation & Logistics
Trinity’s in-house fleet and logistics team ensure seamless packaging transport, just-in-time (JIT) deliveries, and optimized routing to keep your operations running efficiently.
By managing transport internally, we cut delays, reduce costs, and provide a fully integrated packaging solution from fabrication to final delivery.
Industrial Sewing
Our industrial sewing capabilities allow us to create custom dunnage bags, protective covers, and textile-based packaging solutions.
Designed for precision fit and durability, our sewn products help protect valuable components during transit while integrating seamlessly with returnable packaging systems.
Data Collection & Reporting
We leverage real-time tracking, digital reporting, and inventory management to give clients full visibility into packaging assets, repairs, and lifecycle performance.
Our data-driven approach helps businesses optimize usage, reduce downtime, and make informed decisions to improve supply chain efficiency.
Trinity’s data-driven approach to rack management:
Better tracking. Smarter insights. Stronger performance.
Capturing real-time data for smarter repairs and fewer disruptions
How we manage rack assets & repairs:
​✅ Tracking Time In & Out
We monitor how long racks spend in repair to ensure they return to circulation as quickly as possible, preventing supply chain disruptions.
✅ RFID, Barcode & Software Integration
Our systems track rack movements, location, and condition, providing real-time visibility.
✅ Data-Driven Insights
By analyzing rack usage trends, repair frequency, and failure points, we help clients make informed decisions on modifications, reinforcements, or fleet adjustments.
✅ Preventative Maintenance Schedules
Regular inspections and repairs prevent racks from becoming unusable, extending their service life and reducing replacement costs.
✅ Optimized Utilization
We identify idle racks, prevent losses, and improve turnaround times.
Rack Tracking & Data-Driven Asset Management
In the automotive supply chain, returnable racks are mission-critical assets—ensuring that parts move seamlessly between suppliers, assembly lines, and OEMs. At Trinity Design Group, we don’t just repair and manufacture racks—we help track, analyze, and optimize their usage to prevent bottlenecks, reduce downtime, and improve design and efficiency.
A shortage of available racks can shut down an entire production line—but with Trinity’s tracking, reporting, and proactive repair services, we help keep your supply chain moving efficiently.
Expanded service offering
